Twin Tube Tunnel between Thane and Borivali
Thane-Borivali Double Tunnel Project
- Project information
The Thane-Borivali Double Tunnel Project is being implemented by the Mumbai Metropolitan Region Development Authority (MMRDA) . The project includes construction of double tunnels under the Sanjay Gandhi National Park and access roads connecting the Western Express Highway from Borivali and Ghodbunder Road from Thane.
- Administrative Approval Date: 10 March 2023
- Cost of administrative approval: ₹16,600.40 crore
- Total project cost (including IDC charges): ₹18,838 crore
- Work Start Date: May 19, 2023
- Project duration: 60 months (expected completion by May 2028)
Currently, the 23 km journey between Thane and Borivali takes 1 to 1.5 hours. After the project is completed, the same journey will be completed in just 15 minutes.
- Project details
- Total Length: 11.84 Km
- Tunnel length: 10.25 km
- Connecting roads: 1.59 km
- Length division:
- Along Borivali: 5.75 km
- Thane side: 6.09 km
Each tunnel will have 2 traffic lanes and 1 emergency lane. There will be cross-passages at every 300 meters. From a safety point of view, the following facilities will be provided:
- Ventilation system
- Firefighting equipment
- Smoke detector devices
- Retro-reflective / LED information board
- Construction and Technology
- This project is divided into 3 packages:
- 2 Civil Packages - Ongoing
- 1 MEP Package (Air Conditioning, Security System, etc.) - Starting Soon
- Contractor: M/s Megha Engineering and Infrastructure Limited
- Consultant: M/s. Hill–TCE Joint Venture (JV)
Since Sanjay Gandhi National Park is a sensitive area, tunnels are being dug using Tunnel Boring Machines (TBMs) in an environmentally friendly manner.
- Characteristics of TBM systems
- Diameter of cutter head: 13.34 m
- Total length: 86 meters
- Weight: about 2,500 tons
- Type: Single-shield open mode machine
- Progress (up to 31 August 2025)
- Physical progress: 8.19%
- Financial Progress: 7. 89%
- Expected benefits
- Direct and fast communication between Thane and Borivali
- Significant reduction in traffic congestion on Ghodbunder Road
- Reduction in air and noise pollution
- Comprehensive and sustainable development of the area